XCMG 414101929 XE800 Umuzingo wo hasi wo mu muhanda/Umuzingo uremereye wo mu muhanda/umuzingo/isoko ry'ibice by'imashini uruganda n'umukozi-cqctrack (HELI)

Uburyo bwo guteranya imigozi yo munsi y'umuhanda (Track Bottom Roller Assembly)XCMG XE800ni igice cyakozwe mu buryo bw’iperereza, imikorere yacyo igira ingaruka ku buryo butaziguye ku ituze ry’imashini, imikorere myiza y’ingendo, n’ikiguzi cy’imikorere yose. Abakora nkaCQCTrackbashyizeho ubushobozi bwabo bwo gukora ibi bice ku rwego rwo hejuru rwa tekiniki, batanga igisubizo cyizewe kandi cy’agaciro kanini ku isoko ry’ibikoresho biremereye biri munsi y’ubutaka gishyigikiwe n’ubuhanga bukomeye mu nganda.

1. Incamake y'Ubuyobozi n'Incamake y'Ibice

Uru rupapuro rw'amakuru rwa tekiniki rutanga ibisobanuro birambuye ku gice cy'umuzingo wa Track Bottom Roller Assembly (Nomero y'igice cya OEM: 414101929), igice cy'ingenzi gitwara imizigo kuriXCMG XE800Imashini nini yo gucukura hydraulic. Yakozwe kugira ngo ikoreshwe mu bucukuzi bw'amabuye y'agaciro no mu gukwirakwiza ubutaka mu buryo bunini, iyi roller ihura n'imitwaro ikomeye kandi ishyushye cyane. Iyi mashini iteranywa kugira ngo iyobore inzira neza kandi ikore neza mu buryo burambye mu duce twinshi kandi twibasiwe cyane. Abakora nkaCQCTrack, hifashishijwe ubuhanga bwo gukora inganda bwa HELI Group, bitanga ibi bice kugira ngo byuzuze ibisabwa ku mashini nk'izo, bitanga ubundi buryo bukomeye kandi buhamye bwo gusimbura ibice by'umwimerere.

2. Inshingano z'ibanze n'uruhare rw'imikorere muri sisitemu y'umukurura

Umuzingo wo hasi (Umuzingo wo gutwara ibintu) ni inkingi y'ingenzi y'uburyo bwo gucukura munsi y'imodoka, kuzuza imirimo itatu y'ingenzi ya mekanike:

• Ifite Umutwaro w'Ibanze: Ikora nk'ahantu h'ibanze ho gushyigikira, itwara uburemere bunini bw'umuzingo wo hasi w'inzira n'imashini ubwayo. Umuzigo wimurwa uva ku muzingo mukuru, unyuze ku muzingo, ukajya ku munyururu w'inzira.
• Ubuyobozi bwo Gutembera mu Nzira yo Hejuru no Gucunga Kugabanuka: Bishyigikira inzira yo hejuru (igaruka) y'umuyoboro w'inzira, bigakomeza umuvuduko mwiza w'inzira no kugabanuka. Kugabanuka neza ni ingenzi mu kugabanya kuzunga, kugabanya imihangayiko ihindagurika, no kwemeza ko imitsi igenda neza mu gihe cy'urugendo no mu gihe cyo kuzunguruka.
• Guhuza inzira: Uduce dubiri tw’icyuma gikozwe neza ku mubiri w’umuzingo dutanga ubuyobozi buhoraho ku ruhande rw’imbere rw’umuyoboro w’inzira, bikarinda gutemba kw’uruhande no kwangirika kw’inzira, cyane cyane mu gihe cyo guhindukira.

3. Ibisobanuro birambuye bya tekiniki n'igishushanyo mbonera cy'ubuhanga

3.1. Uburyo bwo gukoresha no gukoresha OEM:

• Icyitegererezo cy'imashini y'ibanze: XCMG XE800 Hydraulic Excavator.
• Nimero y'Igice cya OEM: 414101929. Iyi nomero igaragaza ihuriro ryuzuye ry'imizingo nk'uko byagaragajwe na XCMG.

3.2. Igishushanyo mbonera n'ubwubatsi bya mekanike:

• Ubwoko: Ifunze kandi isizwe amavuta (S&L) ifite umugozi ukomeye wo hasi.
• Inzu/Ubucukuzi: Igice cy'ingenzi gikozwe mu cyuma gifite imbaraga nyinshi, gifite aloyi nke (HSLA) (urugero, 40Mn2, 50Mn). Uburyo bwo kubucukuzi butuma imiterere y'ibinyampeke irushaho kuba nziza kandi ikagira imbaraga zo mu cyerekezo, bigatuma habaho ubudahangarwa budasanzwe ku ngaruka no kunanirwa gucika intege ugereranije n'ibipimo byacyo.
• Umugozi: Wakozwe mu cyuma gikonjesha cyane, gifunze kandi gishyushye (urugero, 42CrMo). Imigozi iraseswa neza kugeza ku buso bwiza kugira ngo ikore neza kandi irambe.
• Igishushanyo mbonera cy'urukiramende: Gifite uduce duto dukomeye kandi tw’ingenzi. Uburebure n'ubugari bw'urukiramende byakozwe kugira ngo bifashe umuyoboro w'inzira mu gihe habayeho impanuka zikomeye zo gukurura impande.

3.3. Ubumenyi bw'ibikoresho n'ubuhanga mu by'ibyuma:

• Ingano y'ibikoresho: Ibyuma bya Boron cyangwa Chromium-Manganese bikunze gukoreshwa kubera ubushobozi bwabyo bwo gukomera no kwangirika.
• Porogaramu yo Kuvura Ubushyuhe:
  • Uburyo bwo kuvura igice cy’inyuma: Igice cyose cy’inyuma gikorerwamo Quenching and Tempering (Q&T) kugira ngo habeho imiterere imwe ikomeye kandi ihamye kandi idashobora gukomereka cyane (ubukana busanzwe bwa 30-35 HRC).
  • Uburyo bwo Gutunganya Ubuso bw'Indabyo: Ubuso bw'inyuma bw'umurambararo (OD) n'inzira ziyobora flange bikorerwa Induction Hardening. Ubu buryo bukora agasanduku k'indabyo kanini kandi gakomeye (ubujyakuzimu busanzwe ni 5-8 mm) gafite ubukana bwa 55-62 HRC, butanga ubudahangarwa budasanzwe ku kwangirika gukabije kw'umunyururu w'inzira.
• Kurinda ingese: Igice cyacyo gitwikirwa n'isasu kandi gitwikirwa na epoxy primer ifite ubushobozi bwo hejuru hamwe na polyurethane topcoat iramba kugira ngo irwanye ingese n'iyangirika ry'ibidukikije.

3.4. Sisitemu yo Gufata no Gufunga (Ingingo Ihamye):

• Ubwoko bw'ingufu: Ikoresha uburyo bwo gukurura imigozi ifite imirongo ibiri. Iyi miterere yatoranijwe kubera ubushobozi bwayo bwo gutwara imiyoboro myinshi n'ubushobozi bwo kwakira imizigo yo gukurura imiyoboro ikorwa mu gihe cyo guhindukira kw'imashini.
• Sisitemu yo Gufunga: Ikoresha Labyrinth igezweho, ifite ibyiciro byinshi ifite igishushanyo mbonera cy'ikimenyetso cyo mu maso. Iyi sisitemu irimo:
  • Ifuru y'ibanze: Ifuru y'inyuma igenda ihindagurika neza, akenshi ikubiyemo polymeri zigezweho cyangwa impeta z'icyuma zikomeye, bigatuma habaho uruzitiro ruhindagurika kandi rushingiye ku gukoraho.
  • Ifu ya kabiri n'iy'urukiramende: Ifu ya rubber yo hanze hamwe n'inzira igoye y'ifu ya rubber ikora hamwe kugira ngo ikuremo imyanda no gukumira ko uduce duto n'ubushuhe byinjira.
• Gusiga amavuta: Umwobo wuzuyemo amavuta afite umuvuduko mwinshi ushingiye kuri lithium-complex (EP), agenewe kubungabunga umuvuduko n'imbaraga z'imiterere y'icyuma mu gihe cy'imitwaro myinshi n'impinduka z'ubushyuhe.

4. Inzira zo gukora no kugenzura ubuziranenge muri CQCTrack (HELI)

Gukora iyi roller mu kigo nka CQCTrack bisaba inzira irangwa n'icyitegererezo kandi ikorwa mu byiciro byinshi:

1. Gutegura no Gutunganya Ibikoresho: Ibikoresho byatoranijwe by'icyuma bishyushya kugeza ku bushyuhe bukwiye bwo gushushanya hanyuma bigakorwamo utudomo dusa n'aho turi hafi ya net hakoreshejwe imashini zifunga zifite toni nyinshi.
2. Imashini zikora neza kandi zirangiza: Ibigo bihindura imiterere ya CNC n'ibigo bitunganya ibyuma bikora ibikorwa byo gukora imiterere ya nyuma, harimo OD, flanges, imbere, n'ibikoresho byo gushyiraho, bikubahiriza cyane ubushobozi bwo kwihanganira imiterere y'ibipimo.
3. Uburyo bwo Gutunganya Ubushyuhe Bugenzurwa: Ibice bitunganywa binyuze mu miyoboro yo gutunganya ubushyuhe yikora kuri Q&T, hagakurikiraho imashini zikora neza zigenzurwa na CNC kugira ngo zishyireho neza agasanduku kadashira.
4. Guteranya neza: Ibyuma n'ibifunga bishyirwa ahantu hagenzurwa kandi hasukuye. Iteranya rishyirwamo amavuta kugira ngo ribone ko rizazura neza kandi rigafunga neza.
5. Igenzura ryimbitse ry'ubuziranenge:
   • Igipimo cy'Uburemere: Igenzura rya CMM (Imashini Ipima Igipimo) kugira ngo harebwe ingano zose z'ingenzi, harimo umurambararo w'imbobo, ingano y'agasanduku, n'uburyo bwose bwo gukoresha.
   • Kugenzura Ibikoresho n'Ubukomere: Isesengura rya Spectrochemical ku rwego rw'ibikoresho n'isuzuma rya Rockwell / Brinell ku bice by'ingenzi by'ibipimo n'ibice by'ingenzi.
   • Kwemeza Imikorere: Gupima imbaraga zizenguruka kugira ngo byemezwe imikorere myiza y'ubwikorezi n'imikorere myiza y'igipfundikizo nyuma yo guteranya.
   • Inyandiko: Gutanga Impamyabumenyi z'ibikoresho na Raporo za nyuma z'igenzura kugira ngo harebwe niba ibintu byakurikiranwa.

5. Imiterere y'isoko n'uruhererekane rw'ibicuruzwa

• Indangamuntu y'Uruganda:CQCTrackIhagarariye uruganda rwihariye rw’inganda rwibanda ku bice by’imbere mu modoka, rukorera munsi y’ubuyobozi bw’ikigo n’ibikorwaremezo byiza by’itsinda rya HELI. Ubuhanga bwinshi bwa HELI mu gukora butanga urufatiro rwo gukora ibikoresho bigezweho kandi biremereye mu buryo buhanitse.
• Igitekerezo cy'Agaciro: Gushaka XCMG XE800 Bottom Roller muri CQCTrack bitanga igisubizo cy’ikoranabuhanga rigezweho kandi gihendutse. Binyura mu bipimo bisanzwe by’uruhererekane rw’ibikoresho mu gihe bitanga ibicuruzwa byakozwe ku bipimo bikora neza kandi biramba bisabwa kugira ngo imashini nka XE800 ikore neza cyane.

6. Incamake y'Ibyiza by'ingenzi bya Tekiniki

• Gukwirakwiza neza imizigo: Umubiri w’icyuma gikozwemo n’igishushanyo mbonera cy’umugozi ukomeye bibarwa kugira ngo bishobore guhangana n’uburyo umutwaro uhinduka wa XE800 excavator.
• Ubudahangarwa ntarengwa bwo kwangirika: Gukomera cyane ku buso busanzwe bwo kwangirika byongera cyane igihe cyo gukora, bigabanya igihe cyo kudakora n'ikiguzi ku isaha.
• Gukuraho ubwandu mu buryo bworoshye: Sisitemu yo gufunga ibintu birebire ifite imirasire myinshi ni yo ngenderwaho mu nganda mu kurinda ubwikorezi mu bidukikije bikomeye, ikaba ari yo mpamvu y'ingenzi cyane ituma ibice biri munsi y'imodoka biramba.
• Uburyo bwo gukora neza: Imashini ya CNC ikoreshwa neza kugira ngo igere ku murongo mwiza, ituma inzira ikora neza, igabanya gutigita, kandi ikagabanya igihombo cy'ingufu za parasite muri sisitemu ya nyuma yo kuyikoresha.
• Uburyo bwo gukora bwagaragaye: Umusaruro ushingiye kuri sisitemu yo gucunga ubuziranenge ya HELI Group (ubusanzwe ISO 9001, IATF 16949) utanga icyizere cyo kugumana ubuziranenge, kwizerwa, no gukora neza ku icyiciro kimwe.