KOMATAU 207-30-00521 PC350-8MO Umuzingo w'inzira/Umucukuzi w'ibice by'imbere mu modoka ukoze & umutanga-CQC Track

Gutembera mu buryo bwa tekiniki: Komatsu nshya 2073000521 Track Roller Assembly yo gukora PC350-8 & Advanced Chassis Component mu Bushinwa

Ibisobanuro bya Meta: Isesengura ry'umwuga ry'ibishyaKomatsu 2073000521Guteranya umugozi w'imashini icukura PC350-8. Suzuma ikoranabuhanga ryayo, uburyo ikorwa n'inganda zikora chassis zo mu Bushinwa, amahame y'ubuziranenge, n'ubushobozi bw'abayitanga.

1. Kumenya ibicuruzwa no gusesengura imikorere yabyo

Nimero y'Igice: 2073000521 (Komatsu OEM)
Ikoreshwa: Komatsu PC350-8, PC350LC-8, n'izindi mashini zicukura amazi zo mu bwoko bwa hydraulic za toni 35 zihuye.
Izina ry'igice: Guteranya umugozi w'inzira (uzwi kandi nka Umugozi wo hasi cyangwa Umugozi wo hasi).

Igikorwa cy'ibanze:
Itsinda ry'imodoka rikora ku muhanda ni ingenzi cyane muri sisitemu yo gukurura imizigo. Rishyirwa ku murongo w'umuhanda kandi rikora imirimo ibiri y'ingenzi:

1. Shyigikira uburemere bw'imashini: Utuzingo dushyigikira uburemere bw'icyuma gicukura kandi tugakwirakwiza umutwaro neza mu gice cyo hasi cy'umunyururu w'inzira.
2. Kuyobora no Guhuza Inzira: Uduce dubiri turi ku mugozi tuyobora umugozi w'inzira, bikarinda kunyerera ku ruhande kandi bigatuma inzira igenda neza kandi igororotse hejuru y'inzira yo munsi y'imodoka.

Imikorere yayo igira ingaruka zitaziguye ku kudahungabana kw'imashini, imikorere myiza y'ingendo, urusaku, n'igihe imashini yose iri munsi yayo ikora (sprockets, idlers, na track links).

2. Ibisobanuro birambuye bya tekiniki n'igishushanyo mbonera cy'ubuhanga

Komatsu 2073000521 Track Roller Assembly yakozwe kugira ngo irambe neza kandi ikoreshwe mu gihe ikora nabi cyane.

• Ibikoresho n'Ubucuzi: Igice cy'ingenzi (uruziga) gikunze kuba gishyushye gikozwe mu byuma bifite karubone nyinshi nka 55Mn cyangwa 60Si2Mn, bitanga imiterere myiza y'ibinyampeke no kudakora neza ugereranije n'ibindi bikoresho bikoreshwa mu gucukura.
• Umugozi n'Ubushorishori: Umugozi wo hagati ukozwe mu cyuma gikomeye cyane (urugero, 40Cr), gikonje kandi kigasya neza. Umugozi wo imbere ukozwe mu cyuma kidashaje cyangwa icyuma gikozwe mu muringa kugira ngo gitange ubuso burambye bwo gutwara.
• Sisitemu yo Gufunga (Ikomeye Cyane): Iyi teraniro ifite sisitemu yo gufunga igezweho kandi ifite ibyiciro byinshi.
  • Ifu y'ibanze: Ifu y'iminwa ikomeye kandi ifite imirasire ikomeza gukorana n'ubuso bw'ifu.
  • Ifu ya kabiri: Ifu y'inyongera y'umunwa w'umukungugu cyangwa ifu ya labyrinth kugira ngo hirindwe ko ibintu byanduye (umukungugu, ibyondo, umucanga) byinjira mu mwobo w'imbere.
  • Umwobo wo gusiga amavuta: Umwobo wo hagati ukunze kuba wuzuyemo amavuta akora nk'uruzitiro, wirukana ibintu byose bishobora kwanduza ibyuma byo hanze.
• Gusiga amavuta: Iteranyirizwa rishyirwamo amavuta ashyushye cyane kandi afite umutwaro mwinshi, kandi ryakozwe nk'igice gifunze kandi gisizwe amavuta igihe cyose. Rishobora kuba rifite agace gasanzwe k'amavuta kugira ngo rimwe na rimwe gafashe kugabanya umuvuduko no kongeramo umwobo.
• Uburyo bwo Gutunganya Ubushyuhe: Ubuso busanzwe bwangiritse, harimo n'imirongo y'urukiramende n'ubuso buzunguruka, bushyirwa mu buryo bwo gukomera kugira ngo bugire ubukana bwinshi bw'ubuso (58-62 HRC) kugira ngo bukomeze guhangana n'ubukana budasanzwe, mu gihe igice cyo hagati gikomeza gukomera kugira ngo kidakomereka bitewe n'ingaruka z'ubukana.
• Ubuziranenge bw'ibipimo: Iteranyirizwa ryakozwe ku buryo buhamye bwo kwihanganira uburebure bwa OEM ku bijyanye n'umurambararo w'inyuma, ubugari bwa flange, n'umurambararo w'inyuma muri rusange kugira ngo rihuze neza n'umuyoboro wa PC350-8 kandi rifatanye neza n'umuyoboro w'inyuma.

3. Uburyo bwo gukora bukorwa n'uruganda rw'ibice bya chassis byo mu Bushinwa

Inganda zizwi cyane zo mu Bushinwa zikora ibikoresho biri munsi y’imodoka zikoresha uburyo bwo gukora ibintu buri mu buryo bunoze kandi bugenzurwa neza.

1. Gushakisha no Gucukura Ibikoresho: Ibyuma byo mu rwego rwo hejuru bivanwamo ibice by'icyuma. Ibi bice by'icyuma birashyuha kandi bigapfa bitewe n'igitutu gikomeye kugira ngo bikore ishusho y'uruziga rw'icyuma, bigatuma habaho urujya n'uruza rw'ibinyampeke rudashira kugira ngo rwongere imbaraga.
2. Imashini Igoye: Imashini zikora imashini za CNC zikora imashini y'ibanze kugira ngo zimenye ingano z'ibanze kandi zitegure igice cyo kuvura ubushyuhe.
3. Uburyo bwo Gutunganya Ubushyuhe: Ibice bikorerwamo binyura mu buryo bwo Kuzimya no Gutemesha (Q&T) kugira ngo bigere ku bukomere bwifuzwa, hanyuma bikongererwe imbaraga ku buso runaka bwangiritse.
4. Gutunganya Imashini: Ibikoresho byo gutunganya imashini bya CNC byujuje ubuziranenge n'ibyuma bitunganya imashini byuzuza ibipimo bya nyuma, harimo gutobora umwobo wo hagati, imitako y'ibyuma, no kurangiza imiterere y'ibice by'icyuma n'ubuso buzunguruka.
5. Guteranya Ifuru n'Iyifatisha: Ifuru, imiringoti, imigozi, n'ibice by'ifatisha bikozwe neza mu cyumba gisukuye kugira ngo hirindwe kwandura.
6. Igenzura ry'Ubuziranenge n'Isuzuma:
   • Igenzura ry’ibipimo: Igenzurwa 100% hakoreshejwe caliper, mikorometero, na CMM (Imashini zipima).
   • Isuzuma ry'ubukomere: Abapima Rockwell cyangwa Brinell bagenzura ubukomere bw'ubuso n'imbere.
   • Isuzuma ritangiza ibidukikije (NDT): Isuzuma rya Magnetic Particles (MPI) cyangwa isuzuma rya ultrasound rikoreshwa mu kumenya inenge cyangwa imitumba yo munsi y'ubutaka.
   • Ikizamini cyo Kuzenguruka: Buri roller iteranijwe ipimwa kugira ngo irebe ko izunguruka neza kandi ikagenzurwa niba nta kintu na kimwe gifunga cyangwa urusaku rudasanzwe cyavuyemo.

4. Uburyo Busanzwe bwo Kunanirwa n'Akamaro k'Ubuziranenge

• Kwambara kw'urushundura: Biterwa no gukoranaho buri gihe n'imiyoboro y'inzira. Gukomera kw'ubuziranenge ni ingenzi kugira ngo ubirwanye.
• Kunanirwa kw'ipfundikizo: Aho ipfundikizo rikunze kugaragara cyane. Ipfundikizo ryangiritse ryemerera imyanda ikomeye kwinjira, bigatuma ipfundikizo n'ibice by'ipfundikizo byangirika vuba, amaherezo bigatuma ipfundikizo rifata.
• Ubuso bwo kuzunguruka bwamaze kwangirika: Butera ingendo zitari nziza mu nzira, kwiyongera kw'ihindagurika ry'imitsi, no kwangirika vuba kw'imitsi yo ku muhanda.
• Gufata feri/ubushuhe: Biterwa no kunanirwa kw'ikirango cyangwa kwangirika kw'amavuta, bigatuma ikizingo gihagarara kuzenguruka kandi kigakora nk'iferi ku muhanda, bigatera kwangirika gukomeye.

Gukoresha igice cy’imodoka gisimbura cy’ubuziranenge gitangwa n’inganda zemewe ni ingenzi cyane kugira ngo hirindwe ibi bibazo no kurinda ishoramari rinini ry’imodoka zitwara abagenzi.

5. Ubuhanga mu gukora imodoka zo munsi y'imodoka zo mu Bushinwa

Ubushinwa bwahindutse ihuriro mpuzamahanga ry’ibikoresho biremereye byo gusimbuza ibikoresho biremereye. Abakora muri uru rwego barangwa n’ibi bikurikira:

• Ubushobozi bwo gukora ibintu buhanitse: Ishoramari mu mashini zigezweho za CNC, imiyoboro ikoresha ubushyuhe, no gusudira roboti bitanga umusaruro mwiza kandi mwinshi.
• Kwibanda ku bushakashatsi n'iterambere bikomeye: Inganda zikomeye zifite amakipe y’abahanga yibanda ku bumenyi bw’ibikoresho, ikoranabuhanga ryo gufunga, no kunoza imiterere y’ibishushanyo mbonera kugira ngo byuzuze cyangwa birenge amahame ngenderwaho y’imikorere ya OEM.
• Kugabanya Ikiguzi: Ubukungu bw'ibipimo n'imiyoboro y'ibicuruzwa bihujwe butuma habaho gukora ibintu biramba cyane ku giciro cyiza, bigatanga agaciro gakomeye.
• Impamyabumenyi z'Ubuziranenge: Inganda zikomeye zifite impamyabushobozi mpuzamahanga nka ISO 9001:2015 ku buryo bwo gucunga ubuziranenge, zigenzura ikorwa ry'ibicuruzwa no kubikurikirana.
• Iyubahirizwa ry’amategeko mpuzamahanga: Ibice bikorerwa kugira ngo byuzuze cyangwa birenze amahame mpuzamahanga (urugero, JIS, SAE) ku bipimo, ibikoresho, n’imikorere.

6. Umwanzuro

Komatsu 2073000521 Track Roller Assembly ni igice cy’ingenzi cyane mu mikorere myiza y’imashini icukura PC350-8. Abakora ibikoresho bya chassis byo mu Bushinwa bagezweho bafite ubuhanga mu bya tekiniki, ibikorwa remezo bigezweho mu nganda, ndetse n’uburyo bukomeye bwo kugenzura ubuziranenge kugira ngo bakore iki gice n’ibindi bikoresho byo munsi y’imodoka ku rwego rwo hejuru. Binyuze mu bufatanye n’uruganda ruzwi, abaguzi bashobora kubona ibikoresho biramba kandi bitanga umusaruro mwiza mu gutwara ibyuma, bigatuma imashini ikora neza kandi ikagabanya ikiguzi cyose cyo gutunga ibyuma.