HELI (CQCTRACK): Iteraniro rya nyuma rya ODM-Engineered Drive Wheel / Track Sprocket ku bacukuzi ba KOMATSU PC1250 Mining (Igice cya No. 21N2731191)

HELI (CQCTRACK): Iteraniro rya nyuma rya ODM-Engineered Drive Wheel / Track Sprocket ku bacukuzi ba KOMATSU PC1250 Mining (Igice cya No.21N2731191)

HELI (ikirango cya CQCTRACK), ikigo cy’ingenzi ku isi cya ODM (Original Design Manufacturing) mu gutanga ibisubizo by’ibikoresho by’ubucukuzi bw’amabuye y’agaciro, cyihariye mu buhanga no gukora ibikoresho by’ubucukuzi by’amabuye y’agaciro by’ingenzi mu buryo bw’akazi. Iyi dosiye ya tekiniki itanga ibisobanuro birambuye ku buryo bwacu bwa nyuma bwo gusimbuza icyuma gitwara abagenzi n’imodoka—igisubizo cyuzuye kandi gifite imikorere myiza cyagenewe gusimbura igice cya KOMATSU nimero 21N2731191, cyakorewe mu buryo bw’umwihariko icyuma gicukura KOMATSU PC1250 gifite imiterere ikomeye.

1. Incamake y'ibicuruzwa: Imashini ya nyuma yo gutwara imodoka ikoresheje imbaraga zikomeye

Ihuriro rya nyuma ry’ikiziga/ikiziba cy’amashanyarazi ni ryo ihuriro ry’ingufu zikoreshwa mu gucukura ibyuma bicukura. Ku mashini zo mu rwego rw’ubucukuzi nka Komatsu PC1250, iki gice nticyohereza gusa imbaraga; kigomba kwihanganira imbaraga zikomeye zo gushyuha, imitwaro ikomeye yo gukubita amabuye yaturitse, no kwangirika guhoraho. Iyo inaniwe hano bituma imashini idakora neza kandi itwara amafaranga menshi yo gusana. Uburyo bwa HELI bwa ODM buhuza ikiziba n’ikiziba cy’amashanyarazi cya nyuma mu ihuriro rimwe, ryizewe kandi ryizewe, ryagenewe gukora neza kurusha uturere tw’ubucukuzi dukomeye.

• Nimero y'Igice cya OEM:KOMATSU 21N2731191.
• Imashini icukura KOMATSU PC1250 Imashini icukura ibyuma bikomeye.
• Imikorere y'ingenzi: Ikora nk'igikoresho cya nyuma cyo kugabanya no gukoresha umuvuduko mu gice kimwe gihujwe. Ishyirwa mu buryo butaziguye ku muvuduko wa moteri y'ingendo, igahindura umuvuduko mwinshi, umuvuduko muto, umuvuduko muto, umuvuduko mwinshi.
• Intego z'ibanze z'Ubwubatsi:
  1. Ongera imbaraga zo gupfunyika kw'amenyo ya Gear & Ubudahangarwa bwo kuyatera mu cyiciro cya nyuma cyo kugabanya.
  2. Ongera ubushobozi bwo gukomera no gukomera kw'amenyo ya Sprocket kugira ngo irinde kwangirika no gukomereka bivuye ku mugozi w'inzira.
  3. Menya neza ko Interineti ya Splined cyangwa Bolted Hub ikora neza kugira ngo hirindwe ko habaho gucika intege cyangwa ibyago bikomeye.
  4. Gutanga Uburinzi Bukomeye bw'Icyuma cy'Imbere mu Bikoresho by'Iterambere mu Kurwanya Uduce Duto Duto.

2. Ubumenyi bw'ibikoresho n'uburyo bwa ODM mu by'ubuhanga

Filozofiya yacu yo gushushanya ni iyo kwirinda, yibanda ku buryo bwihariye bwo gutsindwa bwagaragaye mu bikorwa by'ubucukuzi bwa PC1250.

A. Icyemezo cy'Ishingiro ry'Ibyuma n'Ibintu:
Iteraniro rikorwa mu byuma bibiri bitandukanye, byihariye mu gukoresha:

• Igikoresho/Umubyimba w'icyuma: Dukoresha icyuma gifata ikariso nka SAE 9310 (cyangwa DIN 18CrNiMo7-6). Iki cyuma cya nickel-chromium-molybdenum cyatoranijwe kubera imbaraga zacyo zidasanzwe z'ibanze (≥ 1100 MPa UTS) no gukomera cyane, bigatuma habaho agasanduku kanini kandi gakomeye kadahungabanya umubyimba w'icyuma utuma amenyo n'udupira tw'icyuma bitagira umunaniro bikenera.
• Ibikoresho by'imbere by'imibumbe n'imigozi: Kuri ibi bice bikoresha imbaraga nyinshi, dushobora gukoresha ibyuma bisukuye umwuka uva mu cyuma (urugero: SAE 8620) kugira ngo dukore inyubako nziza idafite ibintu bishobora gutera imyobo cyangwa kwangirika kw'amazi.
• Ibikoresho byose byinjira byemejwe na raporo z'ibizamini by'uruganda kandi bigomba kwemezwa na spectrographic ikorerwa mu kigo.

B. Ubucuzi buhanitse n'imashini zikora nabi:
Ibintu by'ingenzi by'imiterere bitangira nk'ibisate by'ibumba bikozwe neza. Iyi gahunda:

• Ihuza imiterere y'amenyo y'ibikoresho n'udupira tw'ingufu, yongera igihe cyo kunanirwa inshuro 2-3 ugereranije n'uburyo bwakoreshejwe mu mashini.
• Ikuraho ubwiyongere bw'imbere mu kirere no kunoza ubucucike, bigatuma habaho imiterere imwe ishobora kwihanganira umutwaro mwinshi nta gucika kw'imbere mu kirere.

C. Gukora imashini za CNC zigezweho no gukora ibikoresho:
Uduce tw’ubucuzi n’utw’ubuziranenge dukorerwa imashini ya CNC ifite imiterere myinshi ndetse no gukata ibikoresho byihariye.

• Gukora Amenyo y'Imashini: Amenyo ya nyuma y'imashini acibwa hakoreshejwe uburyo bwa CNC bukoreshwa mu gukata neza, hagakurikiraho gusya neza kugira ngo hagerwe ku buziranenge bwa AGMA Class 11 cyangwa buri hejuru. Ibi bituma imashini zihuza neza n'imashini z'imbere mu mibumbe, bigabanura urusaku, ubushyuhe butangwa, n'umuvuduko w'aho hantu.
• Kunoza Imiterere y'amenyo ya Sprocket: Amenyo y'inyuma ya sprocket asya hakoreshejwe imiterere ya involute yahinduwe hamwe n'umuzi watunganyijwe neza. Igishushanyo cyacu cya ODM gishobora kuba gikubiyemo imiterere y'amenyo adafite ingano kugira ngo gicunge neza ikwirakwizwa ry'imizigo idahuje mu gihe cyo kwinjira no gutandukana, bigabanye umuvuduko wo hejuru.
• Imashini zo gushyiramo Hub & Interface: Imashini zo gushyiramo Hub, splines (cyangwa uruziga rw'amaboliti asobanutse neza), n'ubuso bufunga bikozwe mu buryo bwa finished ku rugero rwa IT6 cyangwa rurenga. Ibi byemeza ko centrifuge ihamye, bikuraho ubusumbane, kandi bikerekana ko connection idasohoka hamwe n'aho mashini ikorera.

D. Uburyo bwo kuvura ubushyuhe mu byiciro byinshi:
Uduce dutandukanye tw’ihuriro dukorerwamo ibikorwa by’ubushyuhe byihariye.

1. Gukoresha Kaburimbo mu buryo bwimbitse: Umubiri wose w’ibikoresho/ibice binini ugenzurwa na mudasobwa, ukoresheje uburyo bwa kaburimbo bugenzurwa na mudasobwa.
2. Kuzimya imyuka ifite umuvuduko mwinshi: Kuzimya imyuka ifite umuvuduko mwinshi bigabanya ubushyuhe mu gihe bigera ku kintu cyifuzwa cya martensitic.
3. Uburyo bwo kuvura indwara ziterwa n'uburozi (Uburyo bwo kuvura indwara ziterwa n'uburozi bukabije): Kugira ngo imiterere yazo ikomeze kumera neza kandi idapfa kwangirika, ibice bishobora kuvurwa indwara ziterwa n'uburozi bukabije kugira ngo bihindure uburyo bwo kuvura indwara ziterwa n'uburozi bwa austenite bugumaho muri martensite.
4. Gupima inshuro ebyiri: Uburyo bwo gupima inshuro ebyiri bugabanya imihangayiko y'imbere kandi bugashyiraho imiterere ya nyuma ya mekanike.
   • Ibisobanuro byavuye muri ibyo:
     • Ubujyakuzimu bw'agasanduku k'amenyo ka Gear/Sprocket: 7.0 – 8.5 mm kuri 550 HV.
     • Ubukomere bw'ubuso: 60 - 64 HRC.
     • Ubukomere n'Ubukomezi bw'ibanze: HRC 38 - 42 ifite agaciro ka Charpy V-notch kari hejuru.

E. Guteranya, Gufunga no Guhuza burundu:
Ibikoresho by'imbere mu kirere, ibyuma bipima neza, n'udupfundikizo tw'amashanyarazi bishyirwa mu cyumba gisukuye gicungwa n'ikirere.

• Sisitemu yo Gufunga: Dukoresha imitako y'urukiramende ivanze n'imitako y'urukiramende ifite iminwa myinshi ikozwe muri hydrogenated nitrile butadiene rubber (HNBR) kugira ngo irwanye ubushyuhe, ibintu bitera ubushyuhe, n'amavuta yo gucika.
• Gusiga amavuta: Amateraniro yuzuyemo amavuta y’ibikoresho by’ubukorikori akora neza cyane, afite umuvuduko mwinshi (EP) yagenewe gukoreshwa mu bucukuzi bw’amabuye y’agaciro.

3. Kugenzura Ubwiza bw'Ubucukuzi bw'Amabuye y'Agaciro no Kwemeza Imikorere

Buri teraniro rigengwa na gahunda yo kwemeza burundu:

1. Igipimo cy’imiterere y’ijiyometri n’ibipimo: Igenzura ryuzuye rya CMM rya 3D rigenzura imiterere y’amenyo y’ibikoresho, ubugari bw’amenyo y’imashini, ingano y’aho amenyo aherereye, n’uburyo amenyo y’imashini ahurira.
2. Isesengura ry'Ubukomere n'Imiterere y'Ibice: Igenzura ry'uburebure bw'ibice hakoreshejwe isuzuma ry'ubukomere bw'ibice no gusuzuma ingero z'ibice by'icyitegererezo.
3. Isuzuma ritangiza amenyo (NDT): 100% MPI y'ubuso bwose bw'ingenzi na 100% UT y'ahantu hakomeye cyane (imizi y'amenyo, uduce tw'amenyo).
4. Ikizamini cyo kwinjira no gukora: Buri gikoresho gikorerwa ikizamini cyinshi gipima imbaraga zisanzwe ku gikoresho cy’ikizamini kigaragaza imbaraga n’umuvuduko w’imikorere. Iki kizamini cyemeza:
   • Umurimo woroshye kandi utuje.
   • Kutagira amavuta asohoka.
   • Uburyo bwo gushyiramo icyuma neza mbere yo gushyiramo icyuma no kuzamuka k'ubushyuhe.

4. Akamaro ka HELI (CQCTRACK) ODM ku matsinda y'ubucukuzi bw'amabuye y'agaciro

• Igishushanyo mbonera gihujwe kugira ngo gikoreshwe neza: Dukora porogaramu ya sprocket na final drive interface nk'uburyo bumwe, tugakuraho ikibazo cy'uko ibintu bitagenda neza ndetse n'intege nke ziboneka mu bice bitandukanye.
• Ihindagurika ry'ubuzima mu bidukikije bitagira ingano: Uruvange rw'ibyuma by'agaciro, gukomera kw'imashini mu buryo bwimbitse, hamwe n'imiterere y'ibikoresho/imashini igezweho bitanga igihe kirekire kandi giteganyijwe, bigabanya igihe cyo kudakora neza.
• Gusimbuza mu buryo butaziguye hamwe n'ibisobanuro binoze: Byagenewe gusimburana mu buryo butagorana mu gihe harimo no kunoza ibikoresho n'imiterere y'ibikoresho bivuye mu bushakashatsi bw'ubucukuzi bw'amabuye y'agaciro.
• Igenzura ryuzuye ry’inganda: Kuva ku gucukura kugeza ku guteranya burundu, igenzura ryacu ry’imbere mu kigo rituma ibintu bikurikiranwa neza, umutekano w’uruhererekane rw’ibicuruzwa, n’ubuziranenge bw’ibicukurwa mu rwego ruhoraho.

Icyitonderwa: KOMATSU, PC1250, na nimero y'igice 21N2731191 ni ibirango bya Komatsu Ltd. HELI (CQCTRACK) ni uruganda rwigenga rwa ODM rukora ibikoresho bikomeye byo munsi y’imodoka n’ibinyabiziga bitwara imizigo. Ibicuruzwa byacu byakozwe hashingiwe ku miterere yacu bwite kugira ngo bishobore guhindurwa mu buryo bw’ikoranabuhanga n’imikorere hamwe n’ibice bya OEM byavuzwe muri porogaramu yavuzwe. Iyi nyandiko igaragaza ko nta bufatanye, ubwumvikane, cyangwa inkunga bya Komatsu Ltd.