HITACHI 2044037 9101204 4390412 EX1100 Umuyoboro w'Inzira Ipine AS/Inzira Idakora Inzira Ifite Ingufu Ikomeye Yakozwe na HELI-CQC TRACK/Uruganda rukora ibikoresho bya chassis icukura cyane n'utanga ibikoresho

Urupapuro rw'amakuru ya tekiniki: HITACHI EX1100 Track Guide Wheel & Idler Assembly (P/N 2044037 / 9101204) – Yakozwe na HELI-CQC TRACK

Ibisobanuro bya Meta: Ifite ubuziranenge bwa OEM HITACHI EX1100 Track Guide Wheel & Idler Assy (P/N 2044037/9101204).HELI-CQCikora ibice bikomeye bya chassis byo gucukura bifite ikoranabuhanga rigezweho ryo gucura, gutunganya ubushyuhe, no gufunga kugira ngo birambe neza.

1. Kumenya ibice n'incamake y'imikorere

Nimero z'Ibice bya OEM: 2044037, 9101204
Porogaramu: Imashini zicukura Hitachi EX1100 Series Crawler.
Amazina y'Ibice:

• Uruziga rw'inzira: Ruzwi kandi nka Roller yo hasi cyangwa Roller yo hasi.
• Guteranya Abadakoresha Inzira: Bizwi kandi nka Abadakoresha Inzira Imbere.
  Uruganda n'Umutangabuguzi:INZIRA YA HELI-CQC, uruganda rwihariye rukora ibikoresho bikomeye byo gucukura munsi y'imodoka.

Ibi bice bibiri ni ibintu by'ingenzi mu gice cyo munsi y'imashini icukura, bikora hamwe n'umunyururu w'inzira, sprocket, na carrier rollers kugira ngo bikore umurongo uhoraho w'inzira.

• Uruziga rw'inzira (IDLER):
  • Imirimo y'ibanze: Ishyigikira uburemere bw'imashini kandi ikayobora igice cyo hasi cy'umuyoboro w'inzira.
  • Gukwirakwiza imizigo: Itwara imizigo y'ingenzi, ikayikwirakwiza ku buryo bungana mu nzira yo hasi kugira ngo ubutaka bukomeze kandi budakomeza kurohama.
  • Ubuyobozi bw'inzira: Uduce twayo tubiri dukomeza imiterere y'uruhande rw'inzira, bikarinda ko inzira yangirika mu gihe cy'urugendo no mu kuyobora.
• Iteraniro ry'Umudoka w'Inzira (Umudoka w'Imbere w'Inzira):
  • Imirimo y'ibanze: Iyobora umugozi w'inzira imbere y'ikinyabiziga cyo munsi y'ikinyabiziga kandi igatanga uburyo bwo kugabanya umuvuduko w'ingufu.
  • Ibisobanuro by'umurongo w'inzira: Iyobora umugozi w'inzira ku butaka, bigatuma habaho "imiterere ya D" y'umurongo w'inzira.
  • Gufata impanuka: Akenshi ikoresha icyuma gikingira amazi cyangwa hydraulic damper kugira ngo yimure imitwaro y’impanuka iturutse ku mbogamizi.
  • Gutunganya Umuvuduko: Idler ishyirwa ku buryo bwo gukaza umuvuduko (vis cyangwa hydraulic), bigatuma habaho uburyo bwo gukosora neza uburyo umugozi ukomeza gukaza umuvuduko, ibyo bikaba ari ingenzi cyane kugira ngo imikorere myiza n'igihe kirekire cyo kuyikoresha.

2. Ibisobanuro birambuye bya tekiniki n'igishushanyo mbonera cy'ubuhanga

HELI-CQCikora ibi bice kugira ngo ihuze n'ibyo imashini icukura ya EX1100 ifite uburemere bwa toni 100, ikoresha ubuhanga buhanitse n'ubumenyi bw'ibikoresho.

A. Ubumenyi bw'Ibikoresho n'Ububaji:

• Ibikoresho by'ingenzi: Ipine y'ubuyobozi n'ipine y'umuziba byombi bikozwe mu byuma bishyushye cyane bikozwe mu byuma bifite karuboni nyinshi, birimo manganese nyinshi nka 50Mn cyangwa 60Si2Mn. Ubu buryo bwo gushushanya butuma habaho urujya n'uruza rw'ibinyampeke rwiza rutuma imbaraga n'umunaniro birushaho kwiyongera kurusha uko bimeze mu byuma bingana.
• Imigozi n'Ibikoresho: Bikozwe mu byuma bikomeye cyane (urugero, 42CrMo, 40Cr) kandi bigahuzwa n'ibikoresho by'umuringa cyangwa ibyuma bibiri biramba kugira ngo birambe mu gihe cy'imbaraga nyinshi zo kuzenguruka.

B. Uburyo bwo kuvura ubushyuhe buhanitse:

• Kuzimya no Gushyushya (Ibibazo n'Ingamba): Igice cyose gikurikiza iyi gahunda kugira ngo kigere ku gice gikomeye, gifite uburebure bwa HRC 30-40) gishobora kwihanganira imitwaro minini idacitse.
• Gukomera kw'induction: Ubuso bw'ingenzi bwangiritse—inzira yo gukubitaho n'ibice biyobora by'uruziga ruyobora, n'inkombe y'icyuma gifata intera—bikomera kugeza ku bujyakuzimu bwa mm 5-8, bigatuma ubuso bukomera bwa HRC 58-62. Ibi bitanga ubudahangarwa budasanzwe ku kwangirika gukabije mu gihe cy'ubucukuzi bukomeye bw'amabuye y'agaciro n'ubucukuzi bw'amabuye y'agaciro.

C. Sisitemu yo Gufunga (Igishushanyo cya Labyrinth y'Ibyiciro Binini):
HELI-CQCikoresha uburyo bugezweho bwo gufunga ibintu bufasha cyane mu buzima bw'ibice byayo mu bidukikije byanduye.

1. Ifuru y'ibanze: Ifuru y'iminwa ya Nitrile Butadiene Rubber (NBR) iremereye kandi ikora neza, ikomeza gukorana n'impeta isanzwe.
2. Ifu ya Labyrinth: Ifu ya mekanike igoye kandi ifite imiyoboro myinshi yagenewe gukora inzira igoranye ifata kandi igasohora uduce duto cyane (ibishishwa, umucanga, umukungugu).
3. Umwanya wo gusiga amavuta: Umwobo wo gufunga wuzuyemo amavuta ya lithium-complex ashyushye cyane kandi adapfa amazi, bigatuma habaho uruzitiro rwiza rurinda ko ibintu byanduza byinjira kandi rugakomeza gutuma ubuso bw'imbere mu busitani bukomeza gusigwa.

D. Gusiga amavuta no kuyabungabunga:
Byakozwe nk'ibice bifunze kandi bisizwe amavuta kugira ngo bibeho ubuzima bwose, ntibikenera amavuta asanzwe imbere. Ibikoresho byo gushyiramo amavuta yo hanze bitangwa kugira ngo bitunganye uburyo bwo gukaza umuvuduko w'inzira (idler) no gukuraho imyobo y'inyuma y'ibifunga.

3. Porogaramu yo kugenzura inganda n'ubuziranenge ya HELI-CQC

HELI-CQCUburyo bwo gukora ibintu bushingiye ku buryo bunoze no kugenzura ubuziranenge.

• Imikorere y'Umusaruro: Icyemezo cy'Ibikoresho Bishaje → Gutunganya Imashini Zishaje → Guzimya no Guteka → Gukomera mu Gutunganya → Gutunganya neza CNC → Guteranya Imashini Zifunga n'Iziba → Gupima Imikorere → Gushushanya no Gupakira Imashini Zirwanya Ingese.
• Igenzura ryimbitse ry'ubuziranenge:
  • Igenzura ry’ibipimo: Igenzura rya 100% hakoreshejwe ibipimo by’ubuziranenge, caliper, na Coordinate Measuring Machines (CMM) kugira ngo harebwe ko OEM yujuje ibisabwa.
  • Kugenzura Ubukomere: Rockwell na Brinell bipima impande zombi z'imbere n'izisanzwe kuri buri gice cy'umusaruro.
  • Isuzuma ritangiza (NDT): Isuzuma rya Magnetic Particle (MPI) rikoreshwa mu gusuzuma inenge cyangwa imivune iri munsi y’ubuso bw’ibice byakozwe mbere yo kubitunganya.
  • Ikizamini cya Torque Izenguruka: Buri gice cyateranijwe gipimwa kugira ngo kirebe niba gizunguruka neza kandi kidafite torque, gishimangira uburyo bukwiye bwo gufunga no gushyiraho feri.
  • Ikizamini cyo Kuvoma kw'Izipfundikizo: Ikizamini cyo kubora kw'umuvuduko cyemeza ko sisitemu yose yo kuzifunga ari inyangamugayo, kikagaragaza ko idahumanya.

4. Isesengura ry'uburyo bwo gutsindwa n'ibyiza byo kuramba

GukoreshaHELI-CQCIbice bigabanya ibibazo bikunze kugaragara mu gihe cyo kubyara munsi y'ikinyabiziga:

• Uburemere bw'ingufu zisanzwe: Burwanywa no gukomera cyane kw'ingufu.
• Kunanirwa kw'ipfundikizo no kwanduzwa imbere: Bikumira igishushanyo mbonera cy'ipfundikizo cy'ipfundikizo cy'ibyiciro byinshi.
• Gufata ibice: Birindwa binyuze mu kwihanganira imbere neza no gufunga neza.
• Imvune zo mu gice cy'imbere: Zigabanuka bitewe n'imiterere y'ibumba n'ubukomere bukwiye bw'igice cy'imbere giterwa no gushyushya Q&T.

5. HELI-CQC TRACK: Umufatanyabikorwa mu by'inganda mu ngamba

HELI-CQCigaragaza urwego rw'isonga mu gukora imodoka ziremereye zo munsi y'ubutaka, itanga:

• Gusimbuza OEM Direct: Ibice byakozwe kugira ngo bihuzwe neza n'ibice bya Hitachi by'umwimerere.
• Ubukorikori buhuriweho: Gugenzura byimazeyo inzira yo gukora kuva ku gucura kugeza ku guteranya bitanga ubuziranenge buhamye n'uburyo bwo gukoresha neza amafaranga.
• Imikorere y’Ibikoresho: Ibice byakozwe kandi bigapimwa kugira ngo bitange igihe cyo gukora kingana cyangwa kirenze, ibice bya OEM mu mikorere isa.
• Ubushobozi bw'Uruhererekane rw'Ibikoresho ku Isi: Ubushobozi bwo gutanga serivisi ku masoko mpuzamahanga hifashishijwe ibikoresho byizewe, bigatuma igihe cyo gukora ibikoresho ku isi yose kigabanuka.